Reliable Stabilization for Large-Batch Cosmetic Manufacturing
Emulsifier EMULPHARMA 135, supplied in a 1 liter container, is designed for manufacturers who produce creams, lotions and other emulsion-based formulas on a continuous industrial scale. This ingredient belongs to the category of Emulsifiers, which includes a wide range of substances that bind water and oil phases into a single, stable structure. The 1 liter packaging is intended for conveyor-line production, growing manufacturing studios and businesses that need predictable supply volumes rather than frequent small reorders.
The primary field of use for this emulsifier is the production of skincare creams, body lotions, sun care products, hair conditioners and masks. The substance functions as a self-emulsifying system, reducing surface tension between water and oil components and keeping them combined in a stable form throughout the shelf life of the finished product. Beyond skincare and haircare, similar emulsifiers are widely applied in industrial hand cream manufacturing, barrier protection products and professional-grade formulas where a uniform texture and resistance to phase separation under varying storage temperatures are essential.
The recommended approach is to introduce the emulsifier into the oil phase of the formula at a temperature of 65 to 75 degrees Celsius, together with oils, waxes and other lipophilic components, then combine it with a water phase heated to a similar temperature. Standard dosage ranges from 3 to 6 percent of the total formula weight, depending on the desired thickness and stability of the final product. Homogenizing the combined phases with an immersion blender or industrial homogenizer noticeably improves texture and reduces the risk of separation over time.
This emulsifier pairs well with other stabilizing ingredients in the range, such as Emulsifier Prolipid 141, often used for lighter textures, or EMULPHARMA 15 for fine-tuning the viscosity of the finished formula. For recipes that require extra plasticity and structural support, manufacturers frequently add Emulsifier Neowax 165, allowing the final cream consistency to be adjusted without compromising stability.
The emulsifier should be stored in a tightly sealed container, in a dry place at room temperature, away from direct sunlight and sudden temperature changes. When storage conditions are respected, the product retains its emulsifying performance throughout its stated shelf life, which is particularly important when purchasing large volumes for industrial use.
Industrial-scale body lotion base
Distilled water 720 ml
Shea butter 70 g
Sweet almond oil 50 g
EMULPHARMA 135 40 g
Glycerin 30 ml
Fragrance oil 5 ml
Preservative 6 ml
Heat
the water phase separately to 70 degrees Celsius. In the oil phase, melt the
shea butter together with the almond oil and the emulsifier at the same
temperature until fully dissolved. Slowly pour the oil phase into the water
phase while blending continuously for about four minutes until a smooth,
uniform emulsion forms. Once the mixture cools to around 40 degrees, add the
glycerin, fragrance oil and preservative, mix thoroughly and transfer the finished
lotion into containers.